Product Description
Since our establishment in 2009, we have been providing Zinc Flake Coating Service. The offered services are conducted by our experienced team members using modern tools and machines. We are engaged in providing zinc flake coating on nuts, springs, components and other metal surfaces. The coating is uniformly sprayed on the metals to prevent corrosion and abrasion. Owing to our timely execution and cost-effectiveness, the Zinc Flake Coating Service, which we offer is widely demanded by our customers.
Magni Benefits:
- Magni has Engineered special coatings to suit INDIAN climatic conditions of high temperature and humidity
- Integrated lubricity for easy installation
- Consistent toque tention relationship
- Resistant to automotive fuels and fluids
- Maintains adhesion after multiple installation/removal cycles
- RoHS, WEE and ELV Compliant Coating systems
- Standard and Custom colors available
Frequently Asked Questions:
1. What is zinc flake coating technique?
Ans. In terms of software, a zinc-flake coating manner consists of spraying the coating on a part or dipping the element into the coating and spinning off the excess (DECC is a solely rack-spray coating facility). Zinc-flake coating isn't always an electrolytically applied coating, as is zinc plating.
2. What is zinc flake used for?
Ans. Zinc flake coating is used, principally, to reliably protect high-tensile steels, aluminum alloys and die-solid zinc from corrosion. Whilst choosing this non-electrolytic coating solution, the risk of hydrogen embrittlement inside the base fabric is minimized.
3. What is the drawback of zinc flake coating?
Ans. High system temperature can deform components and will reduce steel hardness. Small holes in components may be closed through a movie, but intensive rework is wanted. E-coat paints equal to greater no sacrificial corrosion protection. Layer harm will easily result in pink rust and blistering/chipping off of the layer.
Advanced Zinc Flake ProtectionWith superior corrosion resistance and exceptional substrate bonding, our zinc flake coating extends the lifecycle of fasteners, automotive components, and hardware. The coating withstands tough environments, offering reliable defense against rust even in challenging industrial or outdoor settings.
Versatile Application TechnologyEmploying both electrostatic spray and dip-spin techniques, we can meet diverse project requirements while maintaining uniform, durable coatings. This flexibility, paired with customizable part sizing, makes our service suitable for sectors like automotive, wind energy, and construction.
Commitment to Quality and SustainabilityOur Cr(VI) free, environmentally conscious coatings do not compromise on performance. Each treated component undergoes precise surface preparation and quality controls, resulting in a matte, corrosion-resistant finish that meets rigorous industry standards while supporting eco-responsibility.
FAQs of Zinc Flake Coating Service:
Q: How does zinc flake coating enhance corrosion resistance for my components?
A: Zinc flake coatings create a protective barrier that shields underlying metal from moisture, chemicals, and salt, achieving up to 1000 hours of salt spray resistance (ASTM B117). This is ideal for parts exposed to harsh conditions, increasing their operational life and reducing maintenance needs.
Q: What is the process involved in applying zinc flake coatings?
A: The process begins with thorough surface preparation, including degreasing, blasting, and phosphating. The coating is then applied using either an electrostatic spray or dip-spin method, followed by curing to ensure excellent adhesion and finish quality.
Q: When should I choose zinc flake coating for my components?
A: Zinc flake coating is recommended when you require corrosion resistance up to 350C, need a Cr(VI) free and environmentally friendly solution, and want durable, long-lasting protection for fasteners and components in automotive, wind energy, construction, or industrial machinery.
Q: Where can this service be applied or supplied in India?
A: Our zinc flake coating service is available throughout India and is tailored for automotive parts, fasteners, hardware, machinery, and components used in construction or renewable energy sectors.
Q: What benefits does zinc flake coating offer compared to traditional coatings?
A: It provides superior corrosion resistance, a non-toxic and Cr(VI) free composition, excellent adhesion, and remains effective at elevated operating temperatures. Its thin coating layer maintains component tolerances and does not compromise mechanical integrity.
Q: Is the coating thickness customizable for different part sizes?
A: Yes, we accommodate varied part sizes and shapes, maintaining a consistent coating thickness in the 8-12 micron range per your requirements, ensuring optimal protection and fit.